Sterile Packaging and Kitting

More than manufacturing

Red Star is equipped to provide the latest in sterile packaging technology to our clients. Single-use procedure kits, implants, and single-use instruments can be manufactured and sterile packed at our Larwill, Indiana Facility.

Red Star has a variety of pre-validated seals for trays and kits, and can also sterile pack individual single-use instruments and implants. Our custom made aging chamber for sterile package testing allows us to test seals in real time and rapid time to ensure product sterility.

Pre-validated seals

Go to market quicker using our set of validated seals for a variety of Therma Tray sizes.

Ancillary Instrument Packaging

Red Star offers a variety of packaging solutions for ancillary instruments.

Single-use kit design

Red Star’s dedicated team can build your parts AND design the single-use tray to house them, lowering costs and tightening deadlines.

Our medical device packaging offerings include:

  • Validated Cleaning

  • Validated Package Sealing

  • Passivation

  • Pre-validated Packaging

  • Labeling Control

  • Sterile Product-Controlled Area

Nylon Pouch Configurations

Validated Parameters

  • Gamma Sterilized 25-40 kGy

  • 4 Configurations

PKG Types Small / Medium Sized Ancillary and Complex Geometry Straight w/Sharp Tip and Complex Geometry Long Bulky and Complex Geometry Light Weight and Bulky
Product OD L≤100mm L≤220mm L≤300mm L≤240mm
W≤45mm W≤55mm W≤45mm W≤200mm
D≤25mm D≤25mm D≤25mm D≤25mm
Product Weight 68g 68g 68g 68g
Carton Size 5.1"x4.5"x1" 5.1"X9.2"X0.8" 5.1"X12.5"X1" 8.1"X11"X1"
5.1"X9.2"X1"
Inner / Outer Pouch Configuration Inner 3"x8" / Outer 5"x11" Inner 3.5"x10" / Outer 5"x13" Inner 3"x17" / Outer 5"x20" Inner 5"x17" / Outer 8"x20"
Inner 3"x14" / Outer 5"x17"
Scope Screws, Plates, Measuring Device, Cutting Block, T-Handle, Ring Caliper, Drill Bits, Fixation Pins, Wires, Reamers, Shaft, Measuring Device, Plate, Hex Driver, Screwdriver, Depth Gauge, Parallel Drill Guide, Double-ended Soft Tissue Protector Screwdriver, Drill, Half Pins Drill Guide
Sharps covered by protective component Sharps covered by protective component Sharps covered by protective component No sharps

Tray Configurations

Inner Tray Design

  • 0.040” Blue Tint Petg

  • 5 Inner Tray Designs

    • 2 Snap on Retainer Lids

  • Lid Stock

    • Tyvek 1073B with NP34 Xhale dot coat adhesive

Validated Parameters

  • Weight with 6.5-8.33 lbs

  • Gamma Sterilized 25-40 kGy

Examples of Kits We can build for you

Broken Screw Removal Kit

Fibula Kit

Get Help with
Your Next Project

Red Star is an ISO 13485 Certified, FDA Registered, Certified Full-Service Contract Manufacturer.

Tell us what help you need with your next molding, assembly, and packaging project.