Capabilities

Red Star supports every step of production.

 Red Star can take your medical device project from design through production and into assembly and packaging. We are committed to meeting all quality standards and maintain a rigorous quality system to ensure these standards. Our flexibility allows us to develop and manufacture major projects or small, customized solutions and deliver them on time.

Injection Molding

  • Eight Over-Molding vertical machines

  • Two Automated Horizontal Molding Machines

  • Internal Mold Building and Repair

  • Internal Expertise in All Plastic Resins

RedStar CNC Machine Ortho plate

Sterile Packaging & Kitting

  • Class 7 & 8 Certified Controlled Environment

  • Validated cleaning

  • Validated package sealing

  • Passivation

  • Pre-validated packaging

  • Labeling control

  • Sterile Product-Controlled Area

Precision Machining & Finishing

  • Swiss Lathes

  • 4 and 5 Axis Milling

  • Laser Marking

  • Ultrasonic Welding

  • Cannula Flaring

  • Surface Finishing

Robotics

  • State of the Art “lights out” Robotic Machines

Design for Manufacturability

Cost Efficiency

RedStar Precision Grinding

Grinding

  • Drill Bits up to 300mm

  • Cannulated Instruments

  • TORX drivers with over-molded handles

  • Bone harvest cannulas

  • Specialized custom cannulas

Regulatory Compliance

Risk Mitigation

Supply Chain Management

Testing

  • Pull and Peel Testing

  • Torque Testing 

  • Endo and Cytoxicity Testing

Customization & Innovation

Scalability

What we do

We currently mold and manufacture products for major OEMs in the Medical Device Industry including Biopsy Needles, Catheter Products, Single-use Instrument sets, Overmolded Orthopaedic Instruments, Cannulated Screws (both locking and non-locking), Specialty Cannulas and Single-use Sterile Packed Procedure Kits

Get Help with
Your Next Project

Red Star is an ISO 13485 Certified, FDA Registered, Certified Full-Service Contract Manufacturer.

Tell us what help you need with your next molding, assembly, and packaging project.