Turn innovative concepts into manufacturable products—faster, smarter, and with less risk.

DESIGN FOR MANUFACTURABILITY

Partner with our experienced engineering team to optimize your medical device design for reliable, scalable, and cost-effective production.

Improve Manufacturability
Optimize part geometry, tolerances, materials, and features for consistent production.
Reduce Cost and Risk
Identify potential design and process challenges before investing in production tooling.
Accelerate Your Path to Market
Streamline the transition from initial medical device product development through validation and full-scale manufacturing.

SELECTING THE RIGHT MATERIALS

Select the right medical-grade material to achieve the performance, manufacturability, and regulatory requirements of your device.

Optimize Device Performance
Evaluate strength, flexibility, durability, chemical resistance, and sterilization compatibility.
Improve Manufacturability
Match material properties with part geometry, tolerances, tooling, and production requirements.
Reduce Cost and Risk
Identify suitable materials early to prevent performance issues, production delays, and costly design changes.

RAPID PROTOTYPING

Transform your design into functional prototypes quickly, allowing your team to evaluate performance, refine features, and make informed decisions before production.

Validate Designs Earlier
Evaluate fit, form, function, and usability before committing to production tooling.
Iterate with Speed
Incorporate feedback and design changes quickly to keep development moving forward.
Reduce Development Risk
Identify potential design and manufacturing challenges early, minimizing costly revisions and delays.

COST OPTIMIZATION

Reduce total manufacturing costs without compromising device performance, quality, or regulatory requirements.

Optimize Design and Materials
Identify opportunities to simplify part geometry, refine tolerances, and select cost-effective materials.
Improve Production Efficiency
Evaluate tooling, automation, assembly, and packaging strategies to reduce labor, waste, and cycle times.
Lower Total Cost of Ownership
Balance upfront investment with long-term production volumes to deliver sustainable cost savings.

Why Medtech Companies Choose Red Star

25+ Years in Medical Device Product Development

The engineers at Red Star have decades of experience manufacturing innovative medical devices for highly specialized, heavily regulated applications.

Full-Service Design & Manufacturing

In addition to product design, Red Star offers a full range of manufacturing services under one roof, so you can get to market faster with less complexity and risk.

Product Consistency & Quality at Scale

Our 40,000 square-foot facility has the equipment you need to deliver market-ready medical devices at high volumes, without sacrificing production speed or product safety.

Medical Device Product Development FAQ

Yes, our manufacturing facility is ISO certified to meet the highest standards of regulatory compliance and product safety.

Our engineers are highly experienced in new product introduction to the medical technology market. We can work with your team to ensure complete, accurate design and manufacturing information on FDA documentation.

Red Star is proud to manufacture critical components and medical devices across orthopedics, vascular, women’s health, and drug delivery applications. Our expertise includes cannulas, suture delivery devices, needles, surgical instruments, procedure kits, bone pins, auto and pen injectors, and more.

Bring Red Star into your design and development process as early on as you need. Our experienced engineers are skilled at transforming ideas into tangible products that meet tight tolerances, safety standards, and high performance requirements.

Each product we design undergoes rigorous testing and validation to ensure consistent, reliable performance. If needed, we’ll go back to the drawing board to make sure your medical device is truly ready for market before launching full-scale manufacturing.