Advanced Machining for Critical Performance

Multi-Axis CNC Machining

Red Star manufactures complex medical device components with the accuracy, consistency, and process control required for demanding applications.

Machine Complex Geometries
Produce intricate features, challenging profiles, and critical dimensions within a single, controlled medical device precision machining process.
Maintain Tight Tolerances
Advanced equipment and experienced machinists deliver repeatable accuracy across prototype and production quantities.
Reduce Production Risk
Integrated engineering, manufacturing, and quality teams identify potential challenges early and maintain control throughout production.

Swiss CNC Turning

Our Swiss turning capabilities deliver precise, repeatable components for medical devices requiring small diameters, complex features, and tight tolerances.

Precision for Small Components
Manufacture miniature and slender components with exceptional dimensional accuracy and surface quality.
Efficient Production
Complete multiple turning and milling operations in a single setup to improve throughput and consistency.
Reliable High-Volume Output
Automated medical device precision machining processes support repeatable quality and cost-effective production at scale.

Grinding & EDM

Red Star combines precision grinding and EDM capabilities to manufacture complex features, exact profiles, and fine finishes that conventional machining may not achieve.

Achieve Critical Dimensions
Precision grinding maintains exact diameters, profiles, tolerances, and surface finishes.
Create Complex Features
Wire and sinker EDM produce detailed geometries, narrow slots, sharp internal features, and intricate profiles.
Improve Component Performance
Controlled finishing processes help ensure proper fit, reliable function, and consistent device performance.

Secondary Operations & Finishing

Our in-house secondary operations services provide greater control over quality, lead times, and component readiness.

Complete Manufacturing Support
Access passivation, laser marking, cannula flaring, cleaning, and other value-added services through one trusted partner.
Consistent Quality and Traceability
Maintain process control and product identification throughout each stage of medical device precision machining and manufacturing.
Production-Ready Components
Receive finished components prepared for assembly, packaging, or integration into your medical device.

Benefits of Working with Red Star

Precision Machining Expertise

For more than 25 years, we’ve helped medical device innovators turn complex concepts into high-quality products that are durable, functional, and reliable.

Integrated Manufacturing

Our vertically integrated capabilities and full-service manufacturing approach offer the control, consistency, and scalability needed to bring medical devices to market.

Uncompromising Quality

Meticulous validation and testing ensure that every product meets exacting standards for quality, performance, and regulatory compliance.

Precision Machining FAQ

We’re equipped to produce a variety of device components, including custom-made parts. Our expertise includes Torx screwdriver shafts and surgical drill bits.

Our versatile precision machining capabilities include 4 & 5 Axis CNC milling, Swiss turning, grinding, sinker EDM, ultrasonic welding, cannula flaring, and laser marking.

Red Star manages precision machining in-house for tighter control over manufacturing processes that produce repeatable, accurate components. By vertically integrating engineering, manufacturing, and validation solutions, we can produce highly complex devices at scale without compromising consistency.

At our US-based production facility, we offer solutions for every step of medical device development and manufacturing. Our assembly services integrate machined parts into devices, while sterile packaging in Class 7/8 cleanrooms protects product integrity and safety.

Our controlled, multilayered inspection process is designed to ensure your medical device is compliant with FDA regulations, meets performance standards, and matches your dimensional requirements. We provide complete documentation from first article inspection through product validation.